Test Documentation Systems

Nexjen Motor Test Systems are built on the principles of Safe, Simple Operation and Dependable Service. The same Jenkins testing transformer design we have used for the past fifty years sits at the core of a power supply engineered to perform continuously at full ratings for 8 hours. With heavy components and very few moving parts, Nexjen Motor Test Systems are designed to operate for decades without maintenance.

While the power circuit in our motor test systems has remained unchanged, the control and measurement capabilities of the system incorporate the latest in industrial software technology. A PLC handles the control logic in each system, reducing the number of components and increasing both the reliability and flexibility of the system.  Our PC based Test Documentation System records and displays power, vibration, temperature and dynamometer information onto the electric motor test panel during motor tests.

Overview

Add our Test Documentation Package to your new or existing test supply to create a complete Motor Test System. In addition to meter data from the test supply, the Test Documentation Package acquires temperature, vibration, and dynamometer data, and display system status info from the test supply PLC. (The TDS System is included on the 200KVA and large designs)

Specifications

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SOFTWARE

HARDWARE

BASE PACKAGE
AC/DC METER DISPLAY PC AND MONITOR
NAMEPLATE DATA ENTRY REPORT PRINTER
REPORT GENERATION SIDE MOUNTING
TEST HISTORY LOOKUP
TEMPERATURE & VIBRATION MODULE
NOMINAL METER DISPLAY TEMP AND VIBE MODULE
TEMP VS TIME CURVES 4 THERMOCOUPLE INPUTS
VIBRATIN FFT GRAPHS 4 RTD INPUTS
CHANNEL CONFIGURATION 6 ACCELEROMETER INPUTS
TEMP AND VIBE REPORTS ACCELEROMETER INCLUDED
DYNAMOMETER INTERFACE
HORSEPOWER / KW USB OR SERIAL INTERFACE
% EFFICIENCY / TORQUE (FT/LB) CONFIGURED FOR AW DYNOS
RPM AND % LOAD USE EXISTING DYNO
OVEN MODULE
NUMERIC & GRAPHICAL DATA / KW 4 OR 8 THERMOCOUPLE INPUTS
DATA LOGGING FOR MULTIPLE MODULES ETHERNET & WIFI SYSTEM
REMOTE ACCESS TO OVEN DATA
Software
STANDARD TEST DOCUMENTATION PACKAGE
The standard test documentation package ships with a PC and Printer, displays real-time AC and DC meter data during tests, records data to a searchable test database and prints to a test report to be kept on file and/or provided to the client. (Test reports can be directly saved to ACS job folders)

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Upgrades & Accessories

TEMPERATURE AND VIBRATION MODULE
The temperature and vibration module is a portable data acquisition system that connects to the Test Documentation PC via Ethernet Cable (requires AC120V Power). It includes ports for 4 Thermocouples, 4 RTDs and 6 Vibration. The software upgrade includes the display of temperature and vibration data on the meter screen and graphical display of temperature vs. time curves and vibration ff.’s. (OPTIONAL)

TDS Temperature       

OVEN MODULE

The TDS Oven Module records temperature data for electromechanical parts in burn-off and bake oven.  Each module offers multiple thermocouple channels that are accessed anywhere on your company network, by a computer running the TDS Oven Module Software.  This application provides a graphical display of each temperature measurement and records this data to a local or network drive.

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DYNAMOMETER INPUT

With a simple connection to an AW Dynamometer Controller the Test Documentation Software displays and records mechanical test data including output power, RPM, % efficiency, and % load and torque. Configuration for non-AW Dynamometers is available and quoted separately. (STANDARD with 200KVA and large designs)

Dyno Information_Accessories

OLYMPUS DIGITAL CAMERA
TDS ADD-ON MODULE
Nexjen TDS Add-on modules allow you to upgrade your existing motor test supply (any brand) with our state of the art Test Documentation System. TDS Add-on modules bolt to the side of your existing test supply and pull electrical test data from the test leads coming out of the supply. TDS Modules are shipped with a PC and our Test Documentation Software for onscreen display of test data and printed test reports. Add the TDS Temperature and Vibration system to include four channels of vibration data and 8 channels of temperature. (OPTIONAL)